What is Low-volume Manufacturing?

Small batch trial production is a transitional link from small trials to pilot tests to industrial production. Prior to mass production, all formal production tooling, processes, equipment, environments, facilities, and cycles are scheduled to produce appropriate small batch quantities to verify product design plausibility and manufacture ability.

We are professional China printer plastic shell mold manufacturing factory and we have the world's leading SLA 3D printing, CNC machining, vacuum molding, low pressure infusion and other technologies. We also provide one-stop low volume manufacturing service from product design to prototype verification, rapid mold manufacturing to small batch production. 

Advantages of Low-Volume Manufacturing

• Flexible
• Saving cost
• Short production period
• Efficient and fast
• Quality assurance
• Meeting the requirements of personalized customization

 

Applications of Low-Volume Manufacturing

 

1. SLA 3D printing

 

3D printing has a unique advantage in product concept design, prototyping, product review, and functional verification. We could manufacture prototype from CAD digital model directly by SLA, with fast processing speed, short production cycle, no need for cutting equipment and molds. Besides, we it could machine prototypes and molds with the complex structural shapes or being difficult to form by the traditional methods, and the finished prototypes and molds have high precision. 3D printing is applied in the various field, and it could be customized for small batch production.

2. RIM:Reaction Injection Moulding

RIM technology produce parts by the simple molds, such as aluminum molds, resin molds, and ABS molds. Resin molds are used more commonly, because resin molds are lower cost and the resin molds are manufactured faster compared with the aluminum. RIM technology is suitable for the small batch trial production pf the product development process, which is used in the automotive industry, medical products and instrumental housings, car bumper, car hood, etc. All in all, RIM technology could manufacture small batch production parts with the large and simple structure, and the plastic parts with the uneven thickness.

3. Vacuum Casting

The vacuum casting technology uses the prototype of the product to make silicone molds under vacuum status, and adopts materials such as PU, ABS etc. to manufacture parts under vacuum status which is the same as with the prototype of the product. This method is suitable for small batch production especially . It is a low-cost solution to solve experimental production and small batch production during the short time, and it also could meet the functional test of some engineering samples with complicated structure . All in all, the vacuum casting technology is suitable for the simple test and the needs of the conceptual design.

Ballgaril covers 5000 square meters and serves over 2,000 customers worldwide, offering competitive solutions such as rapid prototyping, mass production, small batch production, 3D printing, mold making, and injection molding. 

The company has a new 3D printing facility in Xiamen, equipped with over 20 large CNC machines, CNC milling machines, laser scanning instruments, vacuum molding machines, UV curing machines, electroplating and vacuum coating equipment, and other advanced technologies. 

Additionally, Ballgaril has invested in new industrial design and production software and hardware, including an R&D center, production base, marketing center, and product exhibition hall.Our business serves multiple industries, including defense, aviation, new energy, electronics, retail, automotive, and auto parts. 

1, Professional manufacturer providing from Design, Manufacture,assembing service.We have engineers for hardware, software and electronic.

2, OEM/ODM/Customized, We providing the complete service. Laser cutting, CNC punching, CNC bending, Stamping, Welding, Polishing, Power Coating, Oxidization, Electrophoresis, Galvanization, Moulding and Assembling.

3, Our products are with reliable quality and competitive price.

4, Rapid Response and Fast Delivery

5, Excellent stock management and One-Stop-Service

6, Certified factory for high quality services.

Q: Are you a manufacturer or trading company?
A: We are manufacturer.

Q: How to get the quote ?
A: Please send your 3D drawings(PDF,STP, IGS, STL...) to us by email and tell us the material, surface treatment and quantities, then we will quote to you as soon as possible.

Q: How about the delivery time?
A: If for stock products, just need 3-7 days, if for customized size from new production, need about 7-20 days.

Q: How about the MOQ? If my first order qty is small, will you accept?
A: We would like to do our best to support your trial order quantity, so even 1 piece or 1 kg is OK to start cooperation; because we have confidence to move on second order with your esteemed company.

Q: What payment term can be accepted?
A: Commonly two payment term for new customers:
1) 30% T/T as deposit , 70% balance against B/L copy
2) 100% Irrevocable L/C at sight; If you need any other terms, please feel free to contact us too, we will try our best.

Q: How can you guarantee quality?
A: We have CE, ISO and other certificates, we can provide with pre-production sample before mass production; and we always do final Inspection before shipment. If you have concern about your products, we also accept any third party inspection.